Sunday, January 13, 2019

What affects the durability of plasters



The durability of the façade as well as internal plaster depends mainly on the type of plaster, their construction and the substrate.Currently, a wide range of plasters is available on the market, based on various binders. This material is devoted to the simplest and most often used cement-lime plaster, which despite its simplicity, can create a lot of problems. Especially used on new masonry materials that are much weaker than old (bricks) or smooth, like glass (concretes), characterized by low adhesion. In the case of ceilings, especially concrete ones - with low adhesion, one must also remember the force of gravity. Applying plaster with a greater thickness, for example to cover the cables, causes an increase in weight to about 10 kg per 1 cm of thickness.With low adhesion to the substrate, too much plaster weight leads to the plaster falling off. Most often, the first opinion that appears on the site is that the fault lies on the side of the material. Often, however, the same material, from the same lot, on the walls does not show any disturbing symptoms.

The durability of the façade as well as internal plasters depends mainly on the type of plaster and the substrate. Currently, a wide range of plasters based on various binders is available on the market.

This material is devoted to the simplest and most commonly used cement and lime plasters, which despite their simplicity can create a lot of problems. Especially used on new masonry materials that are much weaker than old (bricks) or smooth as glass (concretes) characterized by low adhesion. In the case of ceilings, especially concrete ones with low adhesion, one should also remember the force of gravity. Applying the plaster to larger thicknesses, for example to cover the cables, causes an increase in weight of about 10 kg per 1 cm of thickness. With low adhesion to the substrate, too much plaster weight leads to the plaster falling off. Most often the first opinion that appears on the construction site is that the fault lies on the side of the material. Often, however, the same material from the same batch on the walls does not show any disturbing symptoms.

Thick, too-thick cement plaster on the ground for gypsum plasters

Macroscopic picture of strong plaster on a weak unbearable surface

Applying thick new plaster on old painted plaster

Cheaper traditional plaster without hudrophobic additives at a small thickness, soaked, frozen and busted.

Plaster on the facade applied to the gypsum cardboard board

For proper use and long-term durability, pre-made plastering materials should be prepared with appropriate portions of water.The material quality is guaranteed by the manufacturer. In the case of plasters performed on a construction site, the quality and durability depend on so many factors that the contractor bears full responsibility. due to the high risk of not getting the quality of the finished product, this type of mixture is increasingly being abandoned.

Considering the proportions of cement, lime-cement plasters should also be distinguished. The ratio of lime to cement has a decisive influence on the properties of the plaster, especially its strength. It should be remembered that walls made of weak (high porosity of "warm" building materials) or damaged by the passage of time (monuments) of masonry materials should be covered with weaker plasters. Strong plasters require a strong substrate, otherwise they will crack and become detached.Often, however, these basic building rules are forgotten. You can meet with the conviction that a weak wall, which is also falling apart, should be "reinforced" with plaster with more cement. It should be remembered that plasters do not have structural properties. Their basic role is to level the surface, protect against weather conditions and give the plaster surface the required appearance. Plasters may be typically undercoat, leveling surfaces on which other layers (plaster, glaze) etc., or typically decorative, will be made, giving the required form of finish. Without a good preparation of the substrate with a primer plaster, it is difficult to properly make a more expensive plaster or decorative putty.

All plasters can be divided into two groups. Prepared on the construction consisting of the basic ingredients: sand, cement, lime and water, and those factory-ready in bags, which require only adding water. While the factory-ready (with the right proportion of water) have a specific application and predictable parameters on the construction site are difficult to predict when it comes to parameters. Their properties over time depend on many factors. Although they are usually cheaper, it is difficult to determine their properties and durability on new masonry materials. They are not suitable for machining, which is the standard with current short delivery times. They also do not have hydrophobic agents that protect the factory external plasters.

It should be remembered that the old plasters were much thicker, forced by thicker grain and unevenness of the walls. It is their considerable thickness that protects against soaking. Currently, with almost ideal and even walls, which do not need to be evened up, the thickness of plasters often decreases to a few or a dozen or so millimeters. They are often covered only with putties or adhesives for polystyrene with embedded mesh. While in the rooms it is often enough to put the filler on the outside, where we deal with the impact of harmful atmospheric factors, the thickness of the plaster determines its durability. Temperature differences in summer and winter, especially rainfall and snow, causing cyclical moisture, require plaster with higher strength parameters. Thicknesses for external plaster should start from 15mm. Thinner layers do not withstand temperature stresses, damp in all their small thickness freeze during the winter and fall off the ground.

Many later problems appearing on the façades or in the interiors result from poorly chosen, improperly treated surfaces or on improperly prepared plasters. Unfortunately, these facts are not always associated with each other. Any changes to external layers of plaster require verification of the correctness of individual stages. The correct execution of the plaster affects the durability of the subsequent finishing layer. Guided by the principle that what underneath and can not see it can be cheaper and worse can cost a lot. The best examples are elevations made of the cheapest materials but finished with brand-name good plasters or paints, which over time become discolored or peeled. At first look for guilt in decorative plaster or paint, omitting the matter of the substrate. The durability of the final layers always depends on the durability and adhesion of the substrate. This also applies to thermal insulation systems, which are already applied obligatory during the construction of new buildings.However, the most failures with the system falling out, it happens mainly on the old elevations subjected to thermo-modernization. Often, old plasters do not stick to the walls, the use of pegs and plots in this case does not help much. It is the poorly prepared, unbearable substrate that is the main cause of most failures.

Only complete insulation systems with one manufacturer guarantee quality and durability.

Self-respecting manufacturers of construction chemicals offer systems that increase adhesion to the substrate for their plasters in the form of primers, coatings and even contact putty for concrete. As in the case of thermal insulation systems where individual materials are matched.

Apparent savings through the purchase of individual plaster or adhesive materials from different manufacturers, suggesting only the price almost always leads to problems. Manufacturers' data systems are designed as a whole and mixing them together can lower the system's durability as a whole. If it comes to complaints, they may not be recognized. Manufacturers have a basis for this, because they are responsible for the quality of the system, as a set of self-tested products manufactured by them. They do not assume responsibility for the systems of layers of products from different manufacturers, and therefore not tested with each other.