Thursday, January 10, 2019

Cellular concrete - how to choose the type of cellular concrete blocks for wall parameters



Cellular concrete is a matter that is made of quartz sand or ash, cement, lime and water. The porous structure is characteristic for aerated concrete, which it owes, among others good thermal insulation properties. What should you pay attention to when choosing a suitable cellular concrete for building walls?

Blocks are made of aerated concrete. Their important parameter is the bulk density - depending on it, the blocks are produced in several different varieties (with a density of 400, 500, 600, 700). The higher the density of aerated concrete, the higher is its strength, but at the same time has lower thermal insulation.

Cellular concrete - concrete grade and thermal insulation

The 500 or 600 cultivars, which are readily used for the construction of structural walls, are characterized by high strength, however, they are not as warm as those characterized by lower strength of the 400 modulus block. It is assumed that class 400 blocks allow to obtain the U-value = 0. 18 W / (m2 · K), class 500 - U = 0. 20 W / (m2 · K), and class 600 - U = 0. 22 W / (m2 · K). It must be remembered that the lower the permeation coefficient, the better the material protects against heat losses.

For the construction of sandwich walls insulated with mineral wool or polystyrene, class 500 and 600 cellular concrete are recommended, because thermal insulation of the wall is largely due to the insulation material. Therefore, there is no need to use 400 blocks, which are great for single-layer walls. Unfortunately, the warmer the cell block is, the generally worse it insulates acoustically.

Cellular concrete is a vapor-permeable material that is easy to process - it can be cut and grinded, practically to any shape. For this reason, cellular concrete blocks are readily used in the construction of arched walls.

Cellular concrete and wall thickness

Various blocks of various dimensions are available on the market. This allows you to make the optimal choice as to their thickness and length, so that masonry work can be carried out efficiently, without additional investment. Single-layer walls are usually built from 36. 5 or 48 cm thick blocks , in a double-layer wall the wall usually has a thickness of 24-30 cm . For the construction of partition walls, a cellular concrete with a smaller thickness, eg 6 or 12 cm, is used .

Forms and shapes

On the market, we find blocks cut with less accuracy (marked with the GPLM symbol), intended for bricklaying walls for a thick joint (ordinary mortar) and blocks cut on modern slicers (marked with the TLMA symbol), which are coated with thin-layer adhesive mortars. Cellular concrete, like hollow bricks, may have shorter sides contoured for feathers and grooves. Thanks to that, they are bricked without having to fill the joint with vertical mortar.