Thursday, January 10, 2019

BAUMIT Implementation of the cement floor . . . effective and reliable floor solutions.



Express, very strong and guarantee exceptional durability! So in a few words you can define Baumit Rapido 1 Speed ​​- an instant cement floor that allows you to quickly make all kinds of floor underlays, and can also be used as a final floor layer. And if the priority is not extra speed and / or very high strength, you can use other ready cement foundations from the Baumit offer, which also significantly accelerate the implementation of works and guarantee very good and stable properties.

Preparation of the substrate

The method of preparing the substrate depends on the construction system that we apply to the floor underlay / floor being made. However, always the substrate must be sufficiently strong and stable and free from loose fragments. It is necessary to ensure proper separation (expansion joints) from walls and other elements (eg poles) located in the room, arranging, for example, dilatation tape, special profiles or using thin polystyrene foam strips.

Complex foundation (bonded to the ground)

It is carried out directly on a load-bearing structural foundation. The key is to ensure a permanent connection to the ground through a primer or adhesion layer. All contamination and layers that may weaken adhesion should be removed. Properly prepared, cleaned and vacuumed substrate should be thoroughly primed with a suitable preparation.

Foundation not associated with the substrate (on the separating layer)

The solution is used in the case of substrates of poor quality (low strength, difficult to remove impurities, eg oiling) and when it is difficult to ensure adequate adhesion. The floor underlay is separated from the ground by, for example, PE foil with a suitable thickness, e. g. 0. 2 mm . On substrates exposed to moisture, separating layer may be moisture insulation.

Floating foundation on insulation (thermal / acoustic) and underfloor heating

This primer is separated from the substrate by a layer of insulation (EPS boards, extruded polystyrene XPS or mineral wool, acoustic mats). In the case of this solution, it is necessary to use specially designed (with appropriate hardness) boards made of expanded polystyrene or wool and to ensure thorough insulation on the whole surface. It allows to obtain the expected parameters of thermal and / or acoustic insulation. In case when the floor underlay additionally fulfills the function of space heating, the water (heating pipes) or electric installation (wires or mats) installed therein is used.

Regardless of the construction system, Baumit ready floor underlays can be used in any of the solutions described above. They can be used not only inside but also outdoors. Additionally, they are perfect for both dry and wet and wet places (eg swimming pools, baths, industrial kitchens).

Minimum thickness when using the Baumit Rapido 1 Speed ​​light floor:

ground related primer: ≥ 10 mm (on tack coat)

primer on the separating layer: ≥ 35 mm

underlay on thermal / acoustic insulation: ≥ 40 mm

underfloor underfloor: ≥ 45 mm + d *

d * - thickness of heating elements

Drying speed of Baumit Rapido 1 Speed ​​floor

Residual moisture content over time, results were obtained at approx. 20oC and 65% humidity.

Before laying the cladding, eg PVC, the parquet should be tested with humidity (CM method).

Execution of works

Laying dilatation

The substrate must be load-bearing, hard, stable, dry and free from impurities that impair adhesion. It is necessary to check the deviations of the substrate from the assumed level, ie perform leveling using, for example, a leveler or a laser level. When determining the upper level, take into account the recommended minimum thickness of the undercoat as well as the thickness of all layers that will be laid on it.

In addition to the peripheral dilatations mentioned earlier (and the separation of the foundation, among others from poles or stairs), it is also necessary to make expansion joints between the rooms.

Note: perimeter expansion joints must be of appropriate thickness (usually 1 cm, for example ). It should also be remembered to transfer (reconstruct) the structural dilatation existing in the ground.

Proper care

The freshly laid foundation should be protected against exposure to high temperatures, direct sunlight, low air humidity and drafts. To ensure optimal binding and maturing conditions, a freshly made surface is recommended to be protected from too rapid drying by, for example, sprinkling with water and covering with foil. Uneven binding and drying of the mortar can lead to scratches and delamination.

Priming

With complex layers, thoroughly vacuum the substrate and prime with Baumit Grund or Baumit Super Grund (depending on the absorbency of the substrate). Leave the primed surface to dry. For thinner layers of primers, i. e. from 1 to 3 cm , the so-calledsludging the substrate using Baumit Connect and laying the primer on a fresh bonding layer ("wet on wet" method).

In the case of foundations on the insulation, after preparing and leveling the substrate, a thermal / acoustic insulation layer should be laid, followed by a construction foil (minimum 10 cm overlap) with a curvature on the walls.

Laying the mortar

Laying the mortar

The floor foundation should be laid on the ground immediately after preparation. The mortar should be removed with a patch that is slid over pre-arranged guides (eg metal direction strips). It should be ensured that the thickness of the undercoat in any place is not less than that recommended for a given product and construction system. For a better spreading and compacting of the undercoat, you can apply a spin with a patch. After laying and leveling the foundation, the guides should be removed, filled with mortar and smoothed / trowelled or used with power trowels. With the planned finishing ceramic tiles, we can omit the scuffing of the undercoat.

Preparation of the mortar

Use clean water and observe the recommended amount of mixing water! Adding more water than recommended amountweakens the strength of the floor / undercoat, extends the drying time, may cause the formation of "cement milk" on the surface and result in increased shrinkage and cracking of the undercoat.

Ready underlay / Laying carpets

Pedestrian traffic is possible after a time depending on the underlay used. For Rapido 1 Speed ​​after approx. 3 hours. Laying of floor coverings can be started after a time depending on the type and thickness of the foundation as well as temperature and humidity. If Rapido 1 Speed ​​is used, the cladding can be laid after 24 hours.

List of Baumit sleeper / screed parameters

A wide range of applications

Baumit cementitious primers are perfectly suited for any finishing materials, eg ceramic tiles, stone, carpet, PVC *, cork, panels and wooden floors, eg parquet.

(* - before laying PVC thin-layer flooring, it is recommended to apply a smoothing layer to the underlay, eg from Baumit Nivello 10 or Nivello Quattro).

The Baumit Rapido 1 Speed ​​instant floor can be successfully used also for large format and exotic parquet flooring, as well as resin coatings and floors. Thanks to fast binding and drying, it is irreplaceable also for quick renovations and places where short time of work is important. Due to the high abrasion resistance Rapido 1 Speed ​​can also be the final floor layer.

Cement screeds (screeds) Baumit are also designed to form inheritances allowing for the formation of ramps and leveling thresholds.

The products are resistant to temperature changes, which allows them to be used in systems with underfloor heating. In addition, they are frost-resistant and are ideal as primers for use on terraces and balconies.

Contractors looking for a proven and effective solution will probably also appreciate the fact that Baumit primers are designed for both manual and machine placement. They can be used in both residential and public buildings as well as warehouses and industrial facilities.