Thursday, January 10, 2019

Construction - Roofs



The tendency in the design of modern roofs is minimalism. It works not only because of the construction costs and the appearance of the house, but mainly because of the energy efficiency that it can provide during the operation of the building.

Simplicity in the price

Roof shapes favoring energy saving. Due to the shape, the roofs can be flat, pitched, gable, hipped, multi-pitch, tent, pediment, mansard. They differ not only in appearance, but also in the cost of performance. Both in houses with an attic and a non-usable attic, the most energy-efficient roofs are single-sided roofs (gable roofs) and gable roofs, because the proportion of their surface to the home volume is the smallest. This means less energy needed to heat the building. The hoods of energy-saving roofs can not be too wide, because then they shade the windows in the walls, through which the warmth of the sun's rays reaches the interior. In addition, it is easy to install solar collectors on large straight stretches of such roofs.

Specialized materials. Today, the roof construction is a very complicated process, requiring not only knowledge of the construction arts, but also currently used materials. Under similarly sounding names of materials, there are products for various purposes, such as vapor barrier foil and vapor-permeable pre-covering foil. Most of them are special-purpose materials, confusing them can cause serious consequences, so you should hire high-class specialists to build the roof.

Modern insulation and system solutions cover. Roofing system solutions are conducive to saving energy. In addition to the covering material, manufacturers offer many accessories and elements that guarantee the tightness and durability of the roof.Thanks to the system solutions of coatings and modern insulating materials, the roof ceases to be one of the key barriers exposed to heat loss.

Follow ecology. More and more attention is paid to the fact that the materials used for the roof structure and its covering meet the environmental criteria, i.e. the possibility of re-use, durability of coverage, it is also important that they are made of renewable raw materials, and their energy consumption in the process of creation as low as possible. An important environmental criterion is also the health of residents - this condition is met by both the chemistry used to build the roof and insulating materials.

Flat roofs - fashion and economy. They have the smallest ratio of roof area to home volume. Roofs - regardless of whether they are ventilated or unventilated (full) - they must be well insulated and carefully insulated against water and moisture, because in comparison with sloping roofs, snow and ice are longer stored. More problems for the designer are also created by the rainwater drainage solution from the roof. On a flat roof it is also possible to place collectors without any problems, by adjusting the angle of inclination and their orientation to the sun. The surface of flat roofs is eagerly used as a terrace or planted with vegetation, creating green roofs.

ROOF WIRE

The choice of the structure and shape of the roof depends, among other things, on the building's intended use (including the size and span of the roof) and climatic conditions (such as wind strength, amount of rainfall and time of snow retention).

It is worth knowing that, as a standard, such trusses are designed on which you can lay any cover, from sheet metal to cement and ceramic tiles. The basic mistake is to assume that the so-called light covers (like sheet metal, roofing paper or shingles) need a much softer and lighter truss. This is not true. The type of coverage only slightly affects the construction of the truss. Much more important is the sum of the roof's own loads, its insulation and finishing as well as external atmospheric conditions. The truss must withstand very strong gusts of wind and the weight of residual snow worth 100-150 kg per square meter, and for mountainous areas even above 200 kg .

The design process, the selection of the appropriate construction and cross-sections takes place after precise static and strength calculations, and the main parameters assumed for calculations are: roof pitch angle, distance between walls, type of roofing, support of the structure, wind zones regarding the location of the building.

In single-family and multi-family houses, the most popular type of roof structure is a wooden truss. It is mainly made of pine or spruce wood, whereas small elements (inserts, pegs etc.) from hard types: oak, acacia or other with similar properties. Wood should be properly dried (maximum may be 20% humidity), and protected against biological agents and fire.

POPULAR ROOF CONSTRUCTIONS

The rafter rafter is the simplest construction used when the span of the external walls of the building does not exceed 7 m , and the slope of the roof slope is 40-60 °. The basic supporting element is a pair of rafters joined together in a ridge, spaced at intervals of 70-100 cm . Their lower ends can be fastened to a horizontal pull beam which is also a load-bearing structure of the ceiling or for roof slabs arranged on the ceiling or on the top of the elbow walls. With this solution, both rafter and murmur fixing for the building structure must be very solid, because the stability and safety of the roof depends on it. Permissible length of a single rafter is 6 m . The advantages of this solution are ease and speed of execution and low cost. The disadvantages are: limited use, frequent occurrence of curvature of the surface due to long sections (due to lack of support) of the rafters and the action of forces pushing (outside) the walls.

A rafter-beam rafter - a pair of rafters and a horizontal beam of a wooden ceiling together form a three-piece girder based on the outer walls of the building. Beams that form this horizontal wooden ceiling can be based directly on the masonry or on the masonry. This construction is used when the span of the external walls of the building does not exceed 6-7 m . The basic supporting element is a pair of rafters joined together in a ridge, spaced at intervals of 80-120 cm . The permitted length of a single rafter is 7 m . The rafter-collar beams - is used where the span between the outer walls is 8-11 m , and the angle of the roof slope closes in the range of 25-67 ° (in practice, structures with a slope of at least 35 ° are recommended). With such a large span, the use of rafter ceilings ceases to be economical (to ensure proper stiffness of the construction rafters with very large cross-sections should be used), often rafters are designed in which each pair of rafters is more or less in the middle a horizontal element called a collar. This construction is a modification of a typical rafter roof with the use of a horizontal bar for each pair of rafters. It is designed most often when the length of the collar does not exceed 3.5 m . Horizontal vesicles are often used as an element of the attic ceiling structure. The recommended spacing of rafters with this solution is 70- 100 cm . With a roof span of 9-12 m , so-called rafter-collar beam rafter, which consists of a pair of rafters with collar bolts based on an additional one or two stool walls. These walls are needed because of the long collarflies, which stiffens the entire roof structure.

The purlin-pincage - it is used when the wall span is over 11 m . The rafter supports are not only wall coverings, but also intermediate purlins supporting rafters in the middle of the span. The purlins are supported by pillars standing on the so-calledpurlins (soles) or directly on the ceiling. The whole truss braces horizontally stiffen the pliers - double beams binding the ends of poles with rafters resting on them. Ticks are mounted every third or every fourth pair of rafters. This roof construction evenly transfers the pressure to the entire building and, due to the multiple rigid supports, provides the most even roof slope. The disadvantage is the partial restriction of the free use of the attic space.

ROOF INSULATION

The insulation layers of the roof should be constructed in such a way that moisture can be drained from the thermal insulation.Moisture in thermal insulation will drastically reduce its thermal insulation parameters. Wind insulation. In the case of sloping roofs of houses with an attic, it should be remembered to allow the removal of moisture, which may occur in the thermal insulation layer. This moisture is drained thanks to the use of a ventilation gap between wind and thermal insulation or the use of a vapor-permeable film laid directly on the thermal insulation. Roofing foils (pre-covering foils, abbreviated as FWK) protect against infiltration of rainwater and allow evaporation of moisture from thermal insulation to the outside. Depending on the ability of water vapor transmission, two types of film are distinguished.

Low vapor permeable foils - they are made of polyethylene film or polypropylene membrane. Most often they are reinforced with a net of polyethylene, HDPE polypropylene or fiberglass. Films with an anti-condensation layer that absorb excess moisture from the air are also available. When using a low-vapor-permeable film, it is necessary to leave a ventilation gap between the foil and the insulation.

Highly vapor-permeable foils (also known as roofing membranes) - are produced as single-layer, HDPE polyethylene and as double-layer, polyethylene and polyester. They can be placed directly on the insulation.

Thermal isolation. For insulation of pitched roofs, mainly boards or - most often - mineral wool mats with high elasticity and low volume weight (12-15 kg / m3) are used. Glass wool - lighter than rock is particularly advantageous. To insulate pitched roofs, you can also use elastic styrofoam boards. Thanks to factory-made cuts, they spring and fill spaces between rafters. The rigid polystyrene boards of extruded XPS or PIR polyurethane foam are also used for laying on rafters.

Vapor barrier. Vapor-tight foils protect thermal insulation against penetration of water vapor during operation of the house.They are produced as single-layer or multi-layered. A special feature is foil reinforced fibers, because they absorb moisture, and then evaporate it at a higher temperature of air. Shoulder foils should be used, which have a mesh of strong polypropylene between the plastic layers. They are resistant to tearing and other mechanical damage. On the surface of the film there are markings informing which side should be top.

Finishing the attic. The most popular is the attic finish with plasterboard panels. They are screwed to a rafter or a frame supporting the second layer of insulation. By mounting the panels to the frame, the possibility of cracks caused by the work of the truss is minimized.

ROOF COVERS

Ceramic roof tiles.

The basic raw material for their production is clay. The weight of the ceramic cover is 40-75 kg / m2. The durability of this cover is even 100 years. Roof tiles are resistant to weather conditions, including for acid rain and large temperature differences.They are also less absorbent and frost-resistant. In addition, the coating is non-flammable and suppresses noise very well. It is easy to repair damaged parts of the cover, because only individual elements are exchanged.

The basic shapes of ceramic tiles are: carp, monk-nun, esówka / holenderka, roman / marsylica. However, there are new models with different shapes and colors, so that even the most demanding or eccentric customers can choose something for themselves. In recent years, the so-called roofing tiles and large-surface roof tiles, the use of which allows for maximum optimization of the roofing execution time and has a positive effect on the tightness and aesthetics of the roof.

The slope of the roof tile for ceramic tiles is according to the Polish Standard from 11 ° to 50 °, however, the recommended angle of inclination of the roof slope for the ceramic cover is 35-50 °, where the values ​​vary for different types of tiles. At the slope with a slope of more than 45 °, the tiles must be fastened with nails, wire or special fasteners (spins), and at less than 20 ° they should be placed on a stiff plank made of boards or wood-based boards protected with tar paper or insulating foil.

The overlapping lamellas on the upper and side edges have factory-profiled overlaps that overlap each other when laying the tiles, creating locks to facilitate the fit and increase the tightness of the covering. Layered roof tiles also have so-called bottom locks for hooking them with roof rafter laths, which makes the skirt more stable. In addition to traditional roof tiles, so-calledLarge-format roof tiles - their consumption per m2 of roof is smaller than in the case of standard roof tiles. The Polish market is dominated by roof tiles resembling a wave in cross-section, but more and more boldly, clients also reach for flat roof tiles.

The manufacturers offer includes tiles with different surface textures. This is achieved due to diversified production technology - so they can be natural, engobe and glazed tiles.

Natural roof tiles - mostly have a characteristic brick-red color. However, they are also available in various shades of red and brown. Their surface is not finished anything.

Engraved roof tiles are available in the largest number of colors. Before firing they are covered with a thin layer of engobe, a special clay with additions of oxides. This layer protects the elements from adverse weather conditions and increases their durability. This group also includes shaded tiles, coated with two types of engobe. The most common colors are red, brown and anthracite, moreover: green, blue and even black.

Glazed roof tiles, that is glazed, after firing are covered with enamel and re-fired. The products have a smooth surface and gloss, they are more resistant to moisture and dirt than natural or engobed roof tiles. Also in this group of tiles, the offer of colors is rich.

Cement tiles.

They are similar to ceramic tiles. However, they are made of cheaper materials and using simpler production technology. The basic raw material for production is concrete. The weight of the cement cover is 35-50 kg / m2.

To obtain a smooth and non-absorbent surface, tiles usually overlap with two layers of acrylic paint: the first is applied to the molded elements before the compound can bind and the other to completely dry. In addition to such a finish, cement tiles usually are colored in bulk. Cement tiles are non-flammable, non-absorbable, frost-resistant - they withstand 100 freezing and thawing cycles - and resistant to UV radiation. Their durability is calculated for 70-100 years. The offer of cement tile shapes is smaller than ceramic ones. Are produced, among others single and double e-pillars, double Roman, Old German and roof tiles in the shape of a rectangle or carpenter's. The most common colors are various shades of red and brown, gray, graphite and black.The surface can be matte, semi-matt or glossy. Cement roofing tiles are usually laid on roofs with an inclination angle of 22-60 °, but they can also be covered with roofs with a smaller slope (even with an inclination angle of 10 °), laying them on full boarding covered with tar paper or foil, after applying an additional seal, and with a larger drop (even vertical), attaching each tile to wooden patches.

Profiled sheet not only as a tile, but also in the form of ready-made panels that look like a classic flat sheet, joined on standing seam

Sheet metal and roofing sheet.

Suitable for roofing with inclination up to 90 °, except that flat sheets are used for large slopes with a slight inclination. On roofs with a lot of sunlight, tiles that do not fade for a long time are better. On roofs of houses located among trees, and therefore exposed to scratches by falling branches or cones, it is better to choose a cover more resistant to damage. Contemporary plates are covered with protective coatings that protect them from the harmful effects of weathering, corrosion and scratches, which significantly prolongs their durability. They are sold in large sheets, so it's easier and faster to put them together. The roof with a complicated shape is no longer a problem. Many producers offer material preparation to size, which significantly reduces the generation of waste.

Steel - covering materials are made of sheet metal protected with protective layers that increase its durability. The most popular solution is the cover made of galvanized steel sheet additionally coated with a layer of varnish, where the durability of the covering material is determined by its type and quantity (thickness of the lacquer layer on the sheet). They are mainly flat sheets and extruded in a shape imitating tile cover. Also made of Aluzinc plated steel sheets (aluminum, zinc and silicon alloys).Another type of finish is a mineral topping made of fine-grained rock aggregate covered with acrylic resin with the addition of fungicides. Thanks to this layer, the sheet muffles the sound of rain drops well, does not heat up too much and is resistant to growing over with moss and algae. The durability of steel sheet coverings is set at 30-50 years, depending on the type of finish.

Modern roofing tiles are protected with polyester coatings that provide resistance to corrosion. The underside layer is protected by epoxy varnish

Modern roofing tiles are protected with polyester coatings that provide resistance to corrosion. The underside layer is protected by epoxy varnish

Copper - this is the most durable of the known roofing materials; can last up to 300 years. However, due to the high price in single-family homes is not popular. Copper sheet under the influence of atmospheric factors is coated with a patina in a characteristic - first brown, then black, and finally green - color. Patina is a protective layer that significantly increases the durability of the material. Plaster-patinated sheets are also produced, so that the roof does not change its appearance over time.

Aluminum - covers made of this metal are lightweight, easy to process and resistant to corrosion. The aluminum is coated with a protective passivation layer, and then from the bottom with an epoxy varnish, on the other hand with a colored polyester coating resistant to UV radiation.

Zinc - the durability of these coatings is estimated at 30 years. Also in this case, protective coatings are used to increase the durability of the sheet. In single-family houses, they are not used anymore. Titanium-zinc sheets are available - much more durable (100-120 years), but much more expensive. Titanium-zinc sheets, like copper, over time cover with a protective layer - patina. On the market there are available titanium-zinc sheets, natural or pre-patinated, giving the metal sheet a characteristic noble appearance. A typical feature of titanium-zinc sheets is the reaction with impregnating salts, which should be soaked in their wooden foundation. Failure to apply a special separation membrane, especially on horizontal elements, will lead to rapid corrosion of such sheet.

Many colors and the possibility to match the roofing sheet to different surfaces, allows the roof to fit the facade and the environment

Many colors and the possibility to match the roofing sheet to different surfaces, allows the roof to fit the facade and the environment

Bituminous materials.

This group of roofing materials includes bituminous roof tiles (also called shingles), corrugated bituminous boards and roofing felt. For their production, organic material is used - bituminous mass. It provides a damp insulation - the thicker the layer, the more tight the coating. These covers are light, durable, easy to assemble and resistant to damage. They are cheap. 1 m2 of roofing with bituminous roof tiles is 8-13 kg . The thickness of welded roofs is 4- 5 mm , and 1 m2 of cover weighs 4-6 kg .Bituminous roofs can cover roofs with a 12-90 ° angle of inclination. The corrugated bituminous plates can cover roofs with a slope of 5-90 ° and arches with a radius of curvature of 5-9 m .

Bituminous roofing tiles - called bituminous shingles - are rectangular belts of about 1 m long and 30-35 cm wide . The lower edges of the belts are cut into various shapes, for example a triangle, a rectangle, a trapezium or a scales. The cutouts determine the appearance of the finished roof.

The core of bituminous shingles (bituminous shingles) is a glass nonwoven or a mixture of glass nonwoven and plastic - fireproof and resistant to stretching. The fleece on both sides is covered with bituminous mass, which prevents the roof from penetrating moisture. The top layer is formed by a mineral topping - from crushed basalt granules or stone shale. The topping gives the tile color and texture and protects it from UV rays. From the bottom the tile is protected with sand or special foil. There are also tiles covered with copper.

Bituminous roofing tiles are resistant to atmospheric, non-absorbent, flexible, flexible and dampen the sound of rain drops.Coverage durability is calculated for 30-50 years. It is worth buying self-vulcanizing tiles, which after sealing, under the influence of high temperatures, will also seal. Roof tiles from the bottom are covered with bitumen glue, shielded for the time of foil transport. Before laying the cover, the protection is removed, and the glue under the influence of heating from the sun's rays dissolves and glues tiles together. Bituminous shingles are great for both roofs and roofs of small garden arbors. A wide range of colors and shapes is an additional advantage of these roofing materials.

Bituminous corrugated boards - they are resistant to harmful weather conditions, including UV radiation, do not discolour, crumble and have high acoustic insulation, and their durability is determined to be about 20-25 years. The plates are colored in the mass and hardened with resin, thanks to which they do not peel and do not fade. They differ in height as well as the width of the wave. The most common colors are: brown, green, red, black. Manufacturers offer complementary elements and accessories to facilitate the implementation of the cover and improve its aesthetics: glasses, ventilators, eaves bars, etc. You can also buy a transparent polycarbonate plate with identical embossing as bituminous board that allows daylight to enter rooms in the attic.

Welded roofing paper - the middle layer (carcass) is made of polyester or glass fabric that does not absorb moisture and resists rotting on both sides covered with bitumen. Some manufacturers combine polyester fabric with a glass fiber veil. The matrix is ​​the bearing layer of the cover. It is combined with a bituminous material, which prevents changes in the shape of the roofing under the influence of temperature and humidity, it also provides mechanical resistance of the roofing paper, prevents it from tearing during laying and under the influence of ground movements. The surface of the roofing paper is covered with a coarse sprinkle that protects against solar radiation, wind, rain, temperature fluctuations and softening. An important parameter is the weight of the roofing felt, which determines the weight of the used carcass per 1 m² of product. The higher the weight, the better. Papa after heating the bottom layer with a gas burner easily sticks to the substrate. Also important is the method of welding the roofing paper: overheating of the material, as well as insufficient heating, will result in the loss of the assumed insulation properties. There are also self-adhesive papers on the market that stick to the substrate under their own weight. Of the mentioned coverings, roofing felt has the widest application. In addition to the so-called pap. the top covering, which can be the finishing layer of the roof, are also undercoats used for other types of coverings.

Fiber-cement tiles.

They do not contain asbestos, they are durable, resistant to changing weather conditions, UV radiation, moisture and decay and biological corrosion. They have a thickness of 4-6 mm . The surface of the tiles is coated with acrylic, acrylic-silicone paint and even copper. The tiles can be square with bevelled opposite corners, rectangular full, with bevelled or rounded corners and the appearance resembling flat ceramic roof tiles. Coating from fiber-cement tiles can be laid on roofs with an angle of inclination greater than 20 °.

WATER TREATMENT FROM THE ROOF

The basic elements of the gutter system are gutters and downpipes. Special accessories are used to fix them. Pipes that will drain rainwater outside the building are also necessary. Internal or external corners are used to change the direction of the course. Sometimes, instead of downpipes, chains are installed. In places where the downpipes can not be fastened, in the outflows of gutters, so-called gargoyles. The drainage project must be prepared for a specific building.

Materials.

Galvanized steel sheet is most often used for production - in order to increase durability and give color, the elements are covered with decorative and protective coatings from varnish, plastisol or polyester. There are still cheap galvanized gutters produced. The material is dimensionally stable in variable atmospheric conditions, but not very resistant to mechanical damage.The durability of steel systems is estimated at 30-50 years, but it is largely influenced by atmospheric conditions and air pollution. Copper and titanium-zinc - these are the most expensive gutter systems, but also the most durable. Copper durability is estimated at about 150 years. The surface of this material can be factory patinated, galvanized or coated with acrylic. When using copper guttering, its direct contact with steel and aluminum should be avoided.

Aluminum - the elements are covered with anti-corrosion coating and acrylic, varnish or polyester. They are connected to rivets and seals the connections with silicone. Some manufacturers offer gutters of any length, formed directly on the construction site.The durability of aluminum guttering is calculated at 70 years and is resistant to salt contained in the air and acid rain.

PVC - for the production of gutter elements, unplasticized polyvinyl chloride is used, resistant to mechanical damage and colored in bulk in various colors. These gutters do not require maintenance. They work well in coastal regions. The durability of PVC systems is calculated at approx. 50 years.